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NEBOSH HSE Process Safety Management

NEBOSH HSE PSM

NEBOSH HSE Certificate in
Process Safety Management

Essential for process industries: oil & gas, chemicals, pharmaceuticals, plastics. Prevent major incidents – fires, explosions, toxic releases.

4
Number of course elements
90
Minutes assessment
60%
Pass Percentage

You will understand

  • Process safety management system establishment
  • Asset management & maintenance strategies
  • Safe start‑up & shutdown of process plant
  • Performance standards for safety critical systems
  • Hazards & controls for chemical reactions, bulk storage, fire/explosion
  • Purpose & features of emergency plans

NEBOSH HSE PSM Training Course Fee

NEBOSH HSE PSM: Register today and get a BIG discount.

Monthly exam dates. Parchment within 20 working days of results.

Regular price: AED 2,800
AED 2,400
(Save 400 AED in EID AL-ADHA OFFER – Discount only until 31 May 2026. Price is VAT included.)
Contact our team to enroll now →

📞 +971 58 2827 141 | +971 52 6011 771, ✉️ training@hsepro.org

Full syllabus – Process Safety Management

Element 1: Process Safety Leadership

  • Process safety vs personal safety
  • Leadership, accountability & resources
  • Organisational learning & incident investigation
  • Management of change (formal documented system)
  • Worker engagement (committees, forums)
  • Competence & training programmes
  • Benchmarking & sources of PSM information

Element 2: Management of Process Risk

  • Establishing a PSM system (Plan-Do-Check-Act)
  • Leading & lagging indicators, safety cases, MAPPs
  • Risk assessment: HAZOP, HAZID, Bowtie, LOPA, ALARP
  • Asset integrity & maintenance strategies
  • Permit‑to‑work systems (LOTO, hot/cold/electrical work)
  • Safe shift handover (face‑to‑face, joint responsibility)
  • Contractor selection, induction & auditing

Element 3: Process Safety Hazard Control

  • Operating procedures & safe operating envelope
  • Safe start‑up & shutdown (pre‑start‑up safety review)
  • Performance standards (FARSI: Functionality, Availability, Reliability, Survivability, Interdependency)
  • Utilities: steam (water hammer), water (legionella), inert gases
  • Electricity & static electricity hazards & controls
  • Dangerous substances: explosive, oxidising, flashpoint, flammables
  • Reaction hazards: exothermic, endothermic, thermal runaway
  • Bulk storage: tanks, bunding, overfill, lightning, chemical warehousing

Element 4: Fire & Explosion Protection – Emergency Response

  • Fire & explosion hazards (BLEVE, CVCE, UVCE, jet/pool fires)
  • Control measures: detection, passive/active protection, zoning
  • Dust explosions (primary/secondary, prevention, mitigation)
  • Emergency plans: scenarios, resources, evacuation, public information

Course book co‑authored by NEBOSH and the UK Health & Safety Executive (HSE).

Course details at a glance

Total hours: 49.5 (28 taught + 20 private + 1.5 assessment)
Study modes: Full‑time (4 days), part‑time (4 weeks), eLearning, distance
Language: English only
Level: SCQF Level 7 (comparable to RQF Level 4)
Credits: 5
Entry recommendation: Underpinning HS knowledge (e.g., NEBOSH General Certificate)
English requirement: Learners: IELTS 6.0+; Tutors: IELTS 7.0+
Assessment dates: Monthly fixed‑date exams – register up to 10 working days after assessment

“This course is a must for anyone in oil & gas or chemicals. The 90‑minute exam tested real understanding, not just memory. I finally understand bowtie analysis and ALARP. My company noticed the difference immediately.”

— Carlos M., Process Safety Engineer, Fujairah


“The PSM really helps me a lot and I clearly understand now the Process Safety Management System and how I can implement them. I now lead PSM audits with confidence.”

— Sana J., HSE Manager, Ruwais

Frequently asked questions

1. Do I need previous Process Safety experience before registration?

Recommended – underpinning safety knowledge (e.g., NEBOSH General Certificate) is advised, but not strict.

2. How is the assessment structured?

90‑minute online multiple‑choice exam, 40 questions (10 extended scenario). Closed book. Pass = 60%.

3. How often can I take the exam?

Monthly. Register any time pre‑course and up to 10 working days after the assessment date.

4. What is the difference between process safety and personal safety?

Process safety prevents catastrophic incidents (fires, explosions, toxic releases) from loss of containment. Personal safety focuses on individual injuries (slips, falls).

5. What study modes are available?

Full‑time (4 days block), part‑time (4+ weeks), online (live virtual training).

6. What is the English language requirement?

Learners: IELTS 6.0+. HSEPro will verifies proficiency during registration.

7. How long to get my certificate?

Results within 15 working days; parchment within 20 working days of pass.

8. Can I get training notes or books?

Yes. HSEPro will provide the softcopy of the presentation, and you can purchase separately the hard-copy book or the ebook. Click Store to purchase.

9. Is this qualification recognised outside the UK?

Yes – international, developed with UK HSE, suitable for process industries worldwide.

10. What if I fail the exam?

You receive a 'Refer' and can re‑sit on a future date. Your Learning Partner will support.

Have more questions about process safety?

Our marketing team can help you with course enquiries, group bookings, and support.

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